It's really revealing what machines have to say.

ROSTA Digital gives machines a voice—and makes their behavior visible. Through continuous monitoring with harvester sensors, the system detects even the slightest deviations from the target state and provides actionable insights in real time. Atypical behavior, load peaks, or signs of wear are clearly indicated. This allows the machine to be operated at optimal performance at all times. ROSTA Digital helps you make informed decisions and take timely action—before unplanned downtime occurs. This not only saves time and costs but also increases operational reliability. Ideally suited for ongoing performance monitoring in demanding industrial environments.

Wireless, time-synchronized sensors that monitor energy consumption record the movements of the machines and display them using intuitive, web-based visualization software. The stored data can be viewed at any time and from anywhere in the world. Designed to meet the highest standards in screening and classifying applications, the ROSTA Monitoring System provides reliable data for informed decision-making. Whether 1- or 2-mass systems with springs, marshmallows, rubber buffers, or air springs—the system adapts. It consists of sensors, transmitters, and a cloud-based platform. Within minutes, it displays initial graphs on the dashboard—intuitive to interpret and ready for immediate use.
This makes it possible to monitor a machine’s behavior over an extended period to detect unusual patterns in a timely manner.

ROSTA Digital ensures that your plant’s performance remains the top priority—at all times. Through continuous data logging and smart analysis, everyone involved gains a clear picture of the machine’s condition. The system supports, relieves, and protects: to prevent unplanned downtime, for remote assessment during warranty periods, for monitoring entire fleets of machines, and to reduce the workload on your service staff. For anyone who wants to integrate their screens digitally into their processes and control systems. Mobile thanks to a power bank, rugged in a case system—ready for use even in harsh environments. 

The added value of vibration analysis is tangible:

• increased productivity
• lower energy consumption
• reduced maintenance costs
• greater safety for employees
• fewer downtimes and failures
• Maximizes plant productivity
• improved carbon footprint
• Easy performance verification

With the ROSTA Sensor Service, you receive clear, manufacturer-independent insights into the performance of your screening or classifying plant—quickly and efficiently. The temporary measurement is performed directly at your site—including an evaluation of vibrations in the machine and its foundation. Within a very short time, this snapshot provides reliable data for well-informed decisions. Supplementary measurements, e.g., regarding the transmission of residual vibrations, enable precise analyses.

Whether for performance assessment with or without ROSTA components, to prepare for a retrofit, or for inspection after repairs—our impartial expertise supports you. Upon request, you will receive a written report. This ensures maximum transparency and helps minimize uncertainties in the decision-making process.

Our unique Harvester sensors are used for screening applications with accelerations of 1.5 g or higher and machine speeds between 600 and 1,300 rpm. They are patented worldwide—and are revolutionizing monitoring thanks to their integrated energy recovery. No power connection, no battery changes, no cables: The sensors are self-powered and transmit their data wirelessly. This reduces installation effort and makes the system particularly robust, even for mobile or hard-to-reach machines. All sensors measure in time-synchronized mode with an accuracy of less than 1 millisecond. For precise analyses with full freedom of movement. The perfect solution for dynamic systems where downtime is not an option.

The dashboard was specifically designed for monitoring screening systems. Specific screening and classifier parameters are calculated and displayed in a simple, clear, and highly user-friendly manner. This provides a quick and clear overview of the current status. No software installation is required. It can be used on any device with a web browser. Multiple languages are supported.